Interview with plane maker Steve Knight - Fine Woodworking

 
Smoothing plane. Before he sent them out, Steve tuned his planes to take the fluffiest shavings.
Photo: Steve Knight
It has been at least five years since I first saw one of Steve Knight's wooden handplanes. I've always found them attractive and the word on the forums was that they worked great--and that's the real test of a plane. I always had it in the back of my mind to buy a plane from him, just to support him. But then I started making my own and I never got around to it. So, I felt a bit guilty when I went to his website recently and discovered that Steve no longer sells wooden handplanes, at least not completed ones. He does sell kits for wooden planes: a smoother, a pocket plane (bevel down), a jack, a jointer, and a scrub. I gave Steve a call and asked him to send me one of the kits--a smoother with a 55 degree frog--for review. I'll write a separate blog about it. (I am really excited about the prospect of making and using the plane. My job doesn't suck!)
When I was on the phone with Steve, he and I got to talking about his experience as a plane maker and the story was interesting. I've always wondered how hard it would be to make a living as a "boutique" tool maker. There are a lot of guys out there now who are making saws, infills, or chisels for sale. I think that's cool. I've also noticed that many of those guys owed a lot of their success to internet forums. It was on an internet forum that I first heard of Steve, and Mike Wenzloff, and Chester Toolworks, and Blue Spruce, and Ron Breese, and many others. So, I decided to interview Steve and share his story with you. Here's what I learned. Enjoy.

Panel raising plane in curly maple. Steve Knight achieved a high level of craftsmanship in his planes. He used the Krenov method of plane making, even on traditional ones like this panel plane.
FWW: What was the first tool you made? Why did you make it?
SK: I think it was a smoother. My hands were really suffering from all of the sanding I did making furniture. I had heard about hand planes, so I bought a No. 4 smoother from Patrick Leach. Mind you, I couldn't even use a plane at that time, and I don't know if I ever got that No. 4 working. But I did want more planes. Unfortunately, I couldn't afford them, so I had the idea to begin making them. It was a struggle and for a while none of the planes I made worked. I had a boxful of non-working planes. I made those early planes out of red oak, I think, and glued on an ebony sole to combat wear. I then gave up on woodworking for about a year. I didn't get back into it until a friend asked to use my shop. I let him, in exchange for cleaning it. My shop, which is small, was so stuffed that it took him about two weeks to clean it! With the shop clean, I started making planes again. This time something clicked and I was off. Those first curly shavings really hooked me. Still, it was a struggle. I was not an accurate woodworker and my planes weren't square. It took a lot of effort to get the bugs out and to get the planes working. I was learning to build planes, tune them, and sharpen the blades all at once.
Click Here and Start WoodWorking